Install Small Edge Banding Machine 10 Comprehensive Steps

Install YP27 Small  Edge Banding Machine with our comprehensive guide. Our step-by-step instructions and expert tips for temperature and speed control, preparation, and troubleshooting will help you set up the machine safely and efficiently. No matter your level of experience with woodworking, you can attain flawless edge banding outcomes with your YP27 by following our guide.

SAFETY RULES

A. Safety Advice：

• Please read this manual before use, especially in safety instructions, must comply with safety instructions. Our edge bander is manufactured according to the technology recognized as the most effective and safe in the current market. However, it is still possible to pose a potential danger to users. So, the edge bander should only be used under the following conditions:
  1. Used by professional personnel or in command.
  2. Used in a safe and clean working environment. In any case, make sure that the power supply has Grounding protection.
• If the machine is out of order, it must power off immediately and pull off the plug before opening the protective Until the problem is removed before powered on again.
• YP27 is a double-sided edge banding machine, suitable for edge banding and straight double-sided Trimming of various boards such as MDF, particle board, multi-layer solid wood board and wood-based board.
• Improper operation is dangerous and should damage the user or damage to the edge bander.
• After-sales and warranty terms are not applicated according to the following situation.
  1. Used under Inappropriate environments such as wet, dirty grounds.
  2. Incorrect erection, operation and maintenance.
  3. Use in the presence of security defects.
  4. Not recommended for installation, storage, operation, cleaning and maintenance
  5. To modify or repair edge bander without authorization
  6. No replacement consumables parts
  7. In the event of a forced accident.

B. Security Notification:

• The operation manual must be stored together with the edge bander.
• Comply with the local operation and electrical safety regulations
• The safety mark on the edge bander must be seen and should be replaced immediately if damaged.

C. Electrical Maintenance

• The circuit must be installed, checked and maintained by the electrical technician.
• The electrical parts on the edge banding machine must be checked regularly to prevent loosening.
• It is necessary to make sure that the input voltage is correct. The local voltage shall not exceed ±10%.
• Installation of ground wires as required.

D. Machine Maintenance And Cleaning

• Regular cleaning and maintenance within the recommended time. During the cleaning process, the plug must be removed from the power.
  1. Each month, lubricate oil to the transmission parts, such as the chain and gear.
  2. Should clean the hot melt glue and dust on the edge bander before end up the work every day.

Matters Needing Attention

• Turn on the power switch when energized. The thermostat automatically warms up through the self-inspection program.
• Do not place the machine in wet places. Adequate lighting during operation.
• Do not allow children to get close to the edge bander.
• Do not wear a scarf, loose cuff, exposed necklace, or any clothes or bracelets, if possible, to be involved in the edge bander.
• Ensure that the switch is in the “stop-OFF” position before powering on
• Be careful! The melting pot is likely to reach a high temperature of 200. Do not touch the heating range around the melting pot.
• When using the edge banding machine, using both hands to hold the operation is recommended.
• Before the operation, confirm that the length of the wire is sufficient and not interfered with.
• Do not touch combustible, explosive material.
• Avoid the heavy moisture room, and it is prohibited to use in the outdoor rain.
• Harmful gases may be produced during use. It would be best if you Used the edge bander in a well-ventilated space or active carbon mask.

• Please keep this manual well for the reference of spare parts demand and maintenance.
• Switch off the heating and power switch after the work is completed. The machine must be completely cooled before putting into the toolbox.
• Should be cleaned the overflowed hot melt glue left over on the machine at any time
• The melting pot should be well covered immediately after adding hot melt glue to avoid sawdust or debris falling When there is a foreign body in the glue pot, the hot melt glue inside is needed to be replaced. (cool down the edge bander for 2 minutes, or heat up to 80℃, remove the block with tools before the hot melt glue melts) then keep warming up (the engine is not running), and let the rest hot melt glue flow into the melting pot before cleaning up.
• When using hot melt glue at different melting temperature points, please remove the old glue from the melting pot and the glue shaft before adding new hot melt glue.

Technical Parameter

Each Part Of Function

Preparation Before Operating System

• The machine should be kept clean.
• Wood and materials are to be kept at room temperature.
• When the humidity of the processed material is too high, it will affect the adhesion quality.
• When Edge banding, to give the appropriate pressure to the workpiece, not enough pressure will affect the banding quality.
• Store hot melt glue in a cool, dry place.
• When Hot melt glue is cool, it should not be forced to open the melting pot cover or the glue adjusting knob to avoid damage to the machine.
• Before edge banding, ensure the hot melt glue in the melting pot is already standard melting.
• The diameter of the inner arc shall not be less than 40mm.
• Please use the low-temperature hot melt glue 120-180 ℃ recommended by our (Maximum temperature shall not exceed 200 ℃)

Temperature And Speed Control

Preparation and Commissioning

• 1.1 Turn the machine to the appropriate power source, turn on the power switch, the switch indicator lights up, and the temperature control meter displays. The temperature rises after the self-test.
• 2.1 Adjust the heating temperature of the temperature control table (the temperature depends on the melting temperature of the hot melt adhesive, and the machine uses 120-180 °C medium and low-temperature hot melt adhesive). When the heating reaches the set temperature, the motor switch light will illuminate and press the switch motor to start. It is recommended that the machine be preheated for 10 minutes before the Edge is sealed before starting the motor to allow the hot melt to melt completely.
• 3.1 Insert the air pipe and adjust the air pressure to 0.4-0.6MPa (the machine has been adjusted before leaving the factory).

• 4.1 Install the feed tray, remove the feed tray bolt, reversely install the bracket, remove the large hexagon socket screw above the bracket, take out a flat bearing, and place it on the feed tray between the two flat bearings. The socket head cap screws are fixed.

A. Trimming and end-cutting adjustment

1. 1. Place the workpiece under the Trimming bit, adjust the knob above the Trimming machine, and adjust the gap between the bit and the workpiece.

B. Edge banding and trimming operation

1. When the motor switch light is on, press the switch to start the motor and press the trim motor switch.
2. The edge strip is inserted into the tool holder, and the transmission pulley

C. The workpiece is placed on the front baffle and pressed against the baffle switch. At this time, the tool holder opens the pressing wheel and presses the edge band to feed the When the edge band reaches the motor wheel through the rubberizing shaft, and the workpiece is pressed. To the edge band, maintain a certain lateral force and downforce, so the sealed workpiece is pressed against the trimming switch and trimmed through the cutter head uniformly.

Operation Mode

1. Adjust the height of the edge strip

• Relax the knob of the front limiter (Figure 1)
• Put the edge band into the measuring wing of the height limiter, press the lower limiter to the side strip, and lock the knob (Figure 2, Figure 3)
• Referring to the height of the workpiece, place the workpiece under the platen wheel and press the platen wheel and the workpiece to the main machine board surface, leaving a suitable spacing and locking the adjustable When adjusting, loosen the adjustable handle (Fig. 4). After the adjustment is completed, lock the handle.

2. Adjust the amount of glue

• When the temperature of the edge banding machine reaches the working temperature, cut a side strip (about 20CM/8″) into the test, adjust the glue amount knob to the appropriate amount, and let the melt glue on the edge strip evenly apply.
• Note that the adjustment knob cannot be turned when the hot melt adhesive cools because some parts are stuck.

3. Edge strip thickness adjustment: When the side strip is too thin or soft, adjust the thickness knob and fix the screw to make the edge seal fit smoothly.

4. Operations

• When the edge band is attached to the workpiece, pressure should be applied moderately to increase the sticking effect.
• Confirm that there is no residue in the edge banding machine, and open the start switch of the edge banding. When the hot melt adhesive in the tank reaches the designated temperature, the indicator light (1) of the motor switch button lights up. You can press (1). The switch allows the melt cycle to accelerate melting. According to different hot melt adhesives, waiting for the viscose to melt completely is necessary. Place the processing plate flat on the panel. The Edge of the wooden board is close to the stroke switch on the stopper, the processing plate is close to the rubber-coated shaft, about 5CM from the starting point of the rubber-coated shaft, and the stroke switch is pressed with the sheet edge, and the edge banding machine is pressed. The sealing strip is driven to the shaft by the cylinder pressure to the feeding pulley. When the edge strip reaches the driving wheel through the rubber coating shaft, the workpiece is moderately pressed to the driving wheel for sealing.

Troubleshooting

Circuit Diagram

For any information or questions on importing woodworking machinery, visit our website https://edgebandmachine.com/  or drop us an email at info@yipteh.com